Skip to main content
Top
Published in: BMC Musculoskeletal Disorders 1/2020

01-12-2020 | Bone Defect | Research article

A 3D-printed, personalized, biomechanics-specific beta-tricalcium phosphate bioceramic rod system: personalized treatment strategy for patients with femoral shaft non-union based on finite element analysis

Authors: Jian Lu, Qi-Yang Wang, Jia-Gen Sheng, Shang-Chun Guo, Shi-Cong Tao

Published in: BMC Musculoskeletal Disorders | Issue 1/2020

Login to get access

Abstract

Background

Although double-plate fixation (DP), i.e., fixation with a combination of a main lateral plate (LP) and a support medial plate (MP), is a relatively mature method for treating femoral shaft non-union with bone defect causes complications. The purpose of this study was to evaluate LP fixation with a 3D-printed, personalized, biomechanics-specific β-TCP bioceramic rod system (LP + 3DpbsBRS) as an alternative with less collateral damage.

Methods

Structure-specific finite element modelling was used to simulate femoral shaft non-union with bone defects and treatment with an LP only as the blank control. Then, the peak von Mises stress (VMS), the VMS distribution, and the plate displacement were determined to compare the effectiveness of LP + CBG (cancellous bone grafting), DP + CBG, and LP + 3DpbsBRS under 850 N of axial force.

Results

Our results indicated that the peak VMS was 260.2 MPa (LP + 3DpbsBRS), 249.6 MPa (MP in DP + CBG), 249.3 MPa (LP in DP + CBG), and 502.4 MPa (LP + CBG). The bending angle of the plate was 1.2° versus 1.0° versus 1.1° versus 2.3° (LP + 3DpbsBRS versus MP in DP + CBG versus LP in DP + CBG versus LP + CBG).

Conclusion

The 3DpbsBRS in the LP + 3DpbsBRS group could replace the MP in the DP + CBG group by providing similar medial mechanical support. Furthermore, avoiding the use of an MP provides better protection of the soft tissue and vasculature.
Literature
1.
go back to reference Agarwal-Harding KJ, Meara JG, Greenberg SL, Hagander LE, Zurakowski D, Dyer GS. Estimating the global incidence of femoral fracture from road traffic collisions: a literature review. J Bone Joint Surg Am. 2015;97(6):e31.PubMedCrossRef Agarwal-Harding KJ, Meara JG, Greenberg SL, Hagander LE, Zurakowski D, Dyer GS. Estimating the global incidence of femoral fracture from road traffic collisions: a literature review. J Bone Joint Surg Am. 2015;97(6):e31.PubMedCrossRef
2.
3.
go back to reference van Griensven M. Preclinical testing of drug delivery systems to bone. Adv Drug Deliv Rev. 2015;94:151–64.PubMedCrossRef van Griensven M. Preclinical testing of drug delivery systems to bone. Adv Drug Deliv Rev. 2015;94:151–64.PubMedCrossRef
4.
go back to reference Zhang H, Li J, Zhou J, Li L, Hao M, Wang K, Xu G, Li C, Zhang W, Tang P. Finite element analysis of different double-plate angles in the treatment of the femoral shaft nonunion with no cortical support opposite the primary lateral plate. Biomed Res Int. 2018;2018:3267107.PubMedPubMedCentral Zhang H, Li J, Zhou J, Li L, Hao M, Wang K, Xu G, Li C, Zhang W, Tang P. Finite element analysis of different double-plate angles in the treatment of the femoral shaft nonunion with no cortical support opposite the primary lateral plate. Biomed Res Int. 2018;2018:3267107.PubMedPubMedCentral
5.
go back to reference Bozic KJ, Rosenberg AG, Huckman RS, Herndon JH. Economic evaluation in orthopaedics. J Bone Joint Surg-Am Vol. 2003;85A(1):129–42.CrossRef Bozic KJ, Rosenberg AG, Huckman RS, Herndon JH. Economic evaluation in orthopaedics. J Bone Joint Surg-Am Vol. 2003;85A(1):129–42.CrossRef
6.
go back to reference Hak DJ, Fitzpatrick D, Bishop JA, Marsh JL, Tilp S, Schnettler R, Simpson H, Alt V. Delayed union and nonunions: epidemiology, clinical issues, and financial aspects. Injury. 2014;45(Suppl 2):S3–7.PubMedCrossRef Hak DJ, Fitzpatrick D, Bishop JA, Marsh JL, Tilp S, Schnettler R, Simpson H, Alt V. Delayed union and nonunions: epidemiology, clinical issues, and financial aspects. Injury. 2014;45(Suppl 2):S3–7.PubMedCrossRef
7.
go back to reference Rupp M, Biehl C, Budak M, Thormann U, Heiss C, Alt V. Diaphyseal long bone nonunions - types, aetiology, economics, and treatment recommendations. Int Orthop. 2018;42(2):247–58.PubMedCrossRef Rupp M, Biehl C, Budak M, Thormann U, Heiss C, Alt V. Diaphyseal long bone nonunions - types, aetiology, economics, and treatment recommendations. Int Orthop. 2018;42(2):247–58.PubMedCrossRef
8.
go back to reference Weber BG, Cech O. Pseudoarthrosis: pathology biomechanics therapy results berne; 1976. Weber BG, Cech O. Pseudoarthrosis: pathology biomechanics therapy results berne; 1976.
9.
go back to reference Gelalis ID, Politis AN, Arnaoutoglou CM, Korompilias AV, Pakos EE, Vekris MD, Karageorgos A, Xenakis TA. Diagnostic and treatment modalities in nonunions of the femoral shaft: a review. Injury. 2012;43(7):980–8.PubMedCrossRef Gelalis ID, Politis AN, Arnaoutoglou CM, Korompilias AV, Pakos EE, Vekris MD, Karageorgos A, Xenakis TA. Diagnostic and treatment modalities in nonunions of the femoral shaft: a review. Injury. 2012;43(7):980–8.PubMedCrossRef
11.
go back to reference Utvag SE, Grundnes O, Reikeras O. Graded exchange reaming and nailing of non-unions. Strength and mineralisation in rat femoral bone. Arch Orthop Trauma Surg. 1998;118(1–2):1–6.PubMed Utvag SE, Grundnes O, Reikeras O. Graded exchange reaming and nailing of non-unions. Strength and mineralisation in rat femoral bone. Arch Orthop Trauma Surg. 1998;118(1–2):1–6.PubMed
12.
go back to reference Lin CJ, Chiang CC, Wu PK, Chen CF, Huang CK, Su AW, Chen WM, Liu CL, Chen TH. Effectiveness of plate augmentation for femoral shaft nonunion after nailing. J Chin Med Assoc. 2012;75(8):396–401.PubMedCrossRef Lin CJ, Chiang CC, Wu PK, Chen CF, Huang CK, Su AW, Chen WM, Liu CL, Chen TH. Effectiveness of plate augmentation for femoral shaft nonunion after nailing. J Chin Med Assoc. 2012;75(8):396–401.PubMedCrossRef
13.
go back to reference Jones CB, Mayo KA. Nonunion treatment: iliac crest bone graft techniques. J Orthop Trauma. 2005;19(10 Suppl):S11–3.PubMedCrossRef Jones CB, Mayo KA. Nonunion treatment: iliac crest bone graft techniques. J Orthop Trauma. 2005;19(10 Suppl):S11–3.PubMedCrossRef
14.
go back to reference Eberle S, Gerber C, von Oldenburg G, Hungerer S, Augat P. Type of hip fracture determines load share in intramedullary osteosynthesis. Clin Orthop Relat Res. 2009;467(8):1972–80.PubMedPubMedCentralCrossRef Eberle S, Gerber C, von Oldenburg G, Hungerer S, Augat P. Type of hip fracture determines load share in intramedullary osteosynthesis. Clin Orthop Relat Res. 2009;467(8):1972–80.PubMedPubMedCentralCrossRef
15.
go back to reference Rizzo E, Ghisellini F, Cordey J, Wahl D, Perren S, Cannas M. Biomechanical behaviour at the distal third of the femur: possible use of a medial metaphyseal plate. Injury. 1998;29(6):451–6.PubMedCrossRef Rizzo E, Ghisellini F, Cordey J, Wahl D, Perren S, Cannas M. Biomechanical behaviour at the distal third of the femur: possible use of a medial metaphyseal plate. Injury. 1998;29(6):451–6.PubMedCrossRef
16.
go back to reference Steinberg EL, Elis J, Steinberg Y, Salai M, Ben-Tov T. A double-plating approach to distal femur fracture: a clinical study. Injury. 2017;48(10):2260–5.PubMedCrossRef Steinberg EL, Elis J, Steinberg Y, Salai M, Ben-Tov T. A double-plating approach to distal femur fracture: a clinical study. Injury. 2017;48(10):2260–5.PubMedCrossRef
17.
go back to reference Schütz M, Müller M, Regazzoni P, Höntzsch D, Krettek C, Van der Werken C, Haas N. Use of the less invasive stabilization system (LISS) in patients with distal femoral (AO33) fractures: a prospective multicenter study. Arch Orthop Trauma Surg. 2005;125(2):102–8.PubMedCrossRef Schütz M, Müller M, Regazzoni P, Höntzsch D, Krettek C, Van der Werken C, Haas N. Use of the less invasive stabilization system (LISS) in patients with distal femoral (AO33) fractures: a prospective multicenter study. Arch Orthop Trauma Surg. 2005;125(2):102–8.PubMedCrossRef
18.
go back to reference Kregor PJ, Hughes JL, Cole PA. Fixation of distal femoral fractures above total knee arthroplasty utilizing the Less Invasive Stabilization System (L.I.S.S.). Injury. 2001;32(Suppl 3):Sc64–75.PubMedCrossRef Kregor PJ, Hughes JL, Cole PA. Fixation of distal femoral fractures above total knee arthroplasty utilizing the Less Invasive Stabilization System (L.I.S.S.). Injury. 2001;32(Suppl 3):Sc64–75.PubMedCrossRef
19.
go back to reference Sponer P, Filip S, Kucera T, Brtkova J, Urban K, Palicka V, Koci Z, Syka M, Bezrouk A, Sykova E. Utilizing autologous multipotent Mesenchymal stromal cells and beta-Tricalcium phosphate scaffold in human bone defects: a prospective, Controlled Feasibility Trial. BioMed Res Int. 2016;2016:2076061.PubMedPubMedCentralCrossRef Sponer P, Filip S, Kucera T, Brtkova J, Urban K, Palicka V, Koci Z, Syka M, Bezrouk A, Sykova E. Utilizing autologous multipotent Mesenchymal stromal cells and beta-Tricalcium phosphate scaffold in human bone defects: a prospective, Controlled Feasibility Trial. BioMed Res Int. 2016;2016:2076061.PubMedPubMedCentralCrossRef
20.
go back to reference Sotome S, Ae K, Okawa A, Ishizuki M, Morioka H, Matsumoto S, Nakamura T, Abe S, Beppu Y, Shinomiya K. Efficacy and safety of porous hydroxyapatite/type 1 collagen composite implantation for bone regeneration: a randomized controlled study. Journal of orthopaedic science : official journal of the Japanese Orthopaedic Association. 2016;21(3):373–80.CrossRef Sotome S, Ae K, Okawa A, Ishizuki M, Morioka H, Matsumoto S, Nakamura T, Abe S, Beppu Y, Shinomiya K. Efficacy and safety of porous hydroxyapatite/type 1 collagen composite implantation for bone regeneration: a randomized controlled study. Journal of orthopaedic science : official journal of the Japanese Orthopaedic Association. 2016;21(3):373–80.CrossRef
21.
go back to reference Blom AW, Wylde V, Livesey C, Whitehouse MR, Eastaugh-Waring S, Bannister GC, Learmonth ID. Impaction bone grafting of the acetabulum at hip revision using a mix of bone chips and a biphasic porous ceramic bone graft substitute. Acta Orthop. 2009;80(2):150–4.PubMedPubMedCentralCrossRef Blom AW, Wylde V, Livesey C, Whitehouse MR, Eastaugh-Waring S, Bannister GC, Learmonth ID. Impaction bone grafting of the acetabulum at hip revision using a mix of bone chips and a biphasic porous ceramic bone graft substitute. Acta Orthop. 2009;80(2):150–4.PubMedPubMedCentralCrossRef
22.
go back to reference Whitehouse MR, Dacombe PJ, Webb JC, Blom AW. Impaction grafting of the acetabulum with ceramic bone graft substitute mixed with femoral head allograft: high survivorship in 43 patients with a median follow-up of 7 years: a follow-up report. Acta Orthop. 2013;84(4):365–70.PubMedPubMedCentralCrossRef Whitehouse MR, Dacombe PJ, Webb JC, Blom AW. Impaction grafting of the acetabulum with ceramic bone graft substitute mixed with femoral head allograft: high survivorship in 43 patients with a median follow-up of 7 years: a follow-up report. Acta Orthop. 2013;84(4):365–70.PubMedPubMedCentralCrossRef
23.
go back to reference Grassi L, Väänänen SP, Amin Yavari S, Weinans H, Jurvelin JS, Zadpoor AA, Isaksson H. Experimental validation of finite element model for proximal composite femur using optical measurements. J Mech Behav Biomed Mater. 2013;21:86–94.PubMedCrossRef Grassi L, Väänänen SP, Amin Yavari S, Weinans H, Jurvelin JS, Zadpoor AA, Isaksson H. Experimental validation of finite element model for proximal composite femur using optical measurements. J Mech Behav Biomed Mater. 2013;21:86–94.PubMedCrossRef
24.
go back to reference Eberle S, Gerber C, von Oldenburg G, Hogel F, Augat P. A biomechanical evaluation of orthopaedic implants for hip fractures by finite element analysis and in-vitro tests. Proc Inst Mech Eng H J Eng Med. 2010;224(10):1141–52.CrossRef Eberle S, Gerber C, von Oldenburg G, Hogel F, Augat P. A biomechanical evaluation of orthopaedic implants for hip fractures by finite element analysis and in-vitro tests. Proc Inst Mech Eng H J Eng Med. 2010;224(10):1141–52.CrossRef
25.
go back to reference Nuño N, Amabili M, Groppetti R, Rossi A. Static coefficient of friction between Ti-6Al-4V and PMMA for cemented hip and knee implants. J Biomed Mater Res. 2002;59(1):191–200.PubMedCrossRef Nuño N, Amabili M, Groppetti R, Rossi A. Static coefficient of friction between Ti-6Al-4V and PMMA for cemented hip and knee implants. J Biomed Mater Res. 2002;59(1):191–200.PubMedCrossRef
26.
go back to reference Goffin JM, Pankaj P, Simpson AH. The importance of lag screw position for the stabilization of trochanteric fractures with a sliding hip screw: a subject-specific finite element study. J Orthop Res. 2013;31(4):596–600.PubMedCrossRef Goffin JM, Pankaj P, Simpson AH. The importance of lag screw position for the stabilization of trochanteric fractures with a sliding hip screw: a subject-specific finite element study. J Orthop Res. 2013;31(4):596–600.PubMedCrossRef
27.
go back to reference Bergmann G, Deuretzbacher G, Heller M, Graichen F, Rohlmann A, Strauss J, Duda GN. Hip contact forces and gait patterns from routine activities. J Biomech. 2001;34(7):859–71.PubMedCrossRef Bergmann G, Deuretzbacher G, Heller M, Graichen F, Rohlmann A, Strauss J, Duda GN. Hip contact forces and gait patterns from routine activities. J Biomech. 2001;34(7):859–71.PubMedCrossRef
28.
go back to reference Ramlee MH, Kadir MRA, Murali MR, Kamarul T. Biomechanical evaluation of two commonly used external fixators in the treatment of open subtalar dislocation--a finite element analysis. Med Eng Phys. 2014;36(10):1358–66.PubMedCrossRef Ramlee MH, Kadir MRA, Murali MR, Kamarul T. Biomechanical evaluation of two commonly used external fixators in the treatment of open subtalar dislocation--a finite element analysis. Med Eng Phys. 2014;36(10):1358–66.PubMedCrossRef
29.
go back to reference Peng Y, Ji X, Zhang L, Tang P. Double locking plate fixation for femoral shaft nonunion. Eur J Orthop Surg Traumatol. 2016;26(5):501–7.PubMedCrossRef Peng Y, Ji X, Zhang L, Tang P. Double locking plate fixation for femoral shaft nonunion. Eur J Orthop Surg Traumatol. 2016;26(5):501–7.PubMedCrossRef
30.
go back to reference Jiang Y, Guo YF, Meng YK, Zhu L, Chen AM. A report of a novel technique: the comprehensive fibular autograft with double metal locking plate fixation (cFALP) for refractory post-operative diaphyseal femur fracture non-union treatment. Injury. 2016;47(10):2307–11.PubMedCrossRef Jiang Y, Guo YF, Meng YK, Zhu L, Chen AM. A report of a novel technique: the comprehensive fibular autograft with double metal locking plate fixation (cFALP) for refractory post-operative diaphyseal femur fracture non-union treatment. Injury. 2016;47(10):2307–11.PubMedCrossRef
31.
go back to reference Maimaitiyiming A, Amat A, Rehei A, Tusongjiang M, Li C. Treatment of the femoral shaft nonunion with double plate fixation and bone grafting: a case series of 14 patients. Injury. 2015;46(6):1102–7.PubMedCrossRef Maimaitiyiming A, Amat A, Rehei A, Tusongjiang M, Li C. Treatment of the femoral shaft nonunion with double plate fixation and bone grafting: a case series of 14 patients. Injury. 2015;46(6):1102–7.PubMedCrossRef
32.
go back to reference Zhang W, Zhang Z, Li J, Zhang L, Chen H, Tang P. Clinical outcomes of femoral shaft non-union: dual plating versus exchange nailing with augmentation plating. J Orthop Surg Res. 2018;13(1):295.PubMedPubMedCentralCrossRef Zhang W, Zhang Z, Li J, Zhang L, Chen H, Tang P. Clinical outcomes of femoral shaft non-union: dual plating versus exchange nailing with augmentation plating. J Orthop Surg Res. 2018;13(1):295.PubMedPubMedCentralCrossRef
33.
go back to reference Green E, Lubahn JD, Evans J. Risk factors, treatment, and outcomes associated with nonunion of the midshaft humerus fracture. J Surg Orthop Adv. 2005;14(2):64–72.PubMed Green E, Lubahn JD, Evans J. Risk factors, treatment, and outcomes associated with nonunion of the midshaft humerus fracture. J Surg Orthop Adv. 2005;14(2):64–72.PubMed
34.
go back to reference Lu Y, Lu X, Li M, Chen X, Liu Y, Feng X, Yu J, Zhang C, Niu D, Wang S, et al. Minimally invasive treatment for osteonecrosis of the femoral head with angioconductive bioceramic rod. Int Orthop. 2018;42(7):1567–73.PubMedCrossRef Lu Y, Lu X, Li M, Chen X, Liu Y, Feng X, Yu J, Zhang C, Niu D, Wang S, et al. Minimally invasive treatment for osteonecrosis of the femoral head with angioconductive bioceramic rod. Int Orthop. 2018;42(7):1567–73.PubMedCrossRef
35.
go back to reference Walsh WR, Vizesi F, Michael D, Auld J, Langdown A, Oliver R, Yu Y, Irie H, Bruce W. Beta-TCP bone graft substitutes in a bilateral rabbit tibial defect model. Biomaterials. 2008;29(3):266–71.PubMedCrossRef Walsh WR, Vizesi F, Michael D, Auld J, Langdown A, Oliver R, Yu Y, Irie H, Bruce W. Beta-TCP bone graft substitutes in a bilateral rabbit tibial defect model. Biomaterials. 2008;29(3):266–71.PubMedCrossRef
36.
go back to reference Zhang F, Chang J, Lu J, Lin K, Ning C. Bioinspired structure of bioceramics for bone regeneration in load-bearing sites. Acta Biomater. 2007;3(6):896–904.PubMedCrossRef Zhang F, Chang J, Lu J, Lin K, Ning C. Bioinspired structure of bioceramics for bone regeneration in load-bearing sites. Acta Biomater. 2007;3(6):896–904.PubMedCrossRef
37.
go back to reference König IR, Fuchs O, Hansen G, von Mutius E, Kopp MV. What is precision medicine? Eur Respir J. 2017;50:4.CrossRef König IR, Fuchs O, Hansen G, von Mutius E, Kopp MV. What is precision medicine? Eur Respir J. 2017;50:4.CrossRef
38.
go back to reference Tao SC, Guo SC, Zhang CQ. Modularized Extracellular Vesicles: The Dawn of Prospective Personalized and Precision Medicine. Adv Sci (Weinheim, Baden-Wurttemberg, Germany). 2018;5(2):1700449. Tao SC, Guo SC, Zhang CQ. Modularized Extracellular Vesicles: The Dawn of Prospective Personalized and Precision Medicine. Adv Sci (Weinheim, Baden-Wurttemberg, Germany). 2018;5(2):1700449.
39.
go back to reference Tao SC, Guo SC. Extracellular vesicles in bone: "dogrobbers" in the "eternal battle field". Cell Communication Signaling. 2019;17(1):6.PubMedCrossRef Tao SC, Guo SC. Extracellular vesicles in bone: "dogrobbers" in the "eternal battle field". Cell Communication Signaling. 2019;17(1):6.PubMedCrossRef
40.
go back to reference Lu J, Wang QY, Sheng JG. Exosomes in the repair of bone defects: next-generation therapeutic tools for the treatment of nonunion. Biomed Res Int. 2019;2019:1983131.PubMedPubMedCentral Lu J, Wang QY, Sheng JG. Exosomes in the repair of bone defects: next-generation therapeutic tools for the treatment of nonunion. Biomed Res Int. 2019;2019:1983131.PubMedPubMedCentral
Metadata
Title
A 3D-printed, personalized, biomechanics-specific beta-tricalcium phosphate bioceramic rod system: personalized treatment strategy for patients with femoral shaft non-union based on finite element analysis
Authors
Jian Lu
Qi-Yang Wang
Jia-Gen Sheng
Shang-Chun Guo
Shi-Cong Tao
Publication date
01-12-2020
Publisher
BioMed Central
Keyword
Bone Defect
Published in
BMC Musculoskeletal Disorders / Issue 1/2020
Electronic ISSN: 1471-2474
DOI
https://doi.org/10.1186/s12891-020-03465-1

Other articles of this Issue 1/2020

BMC Musculoskeletal Disorders 1/2020 Go to the issue