Skip to main content
Top
Published in: Clinical Oral Investigations 1/2013

01-01-2013 | Original Article

The effect of zirconia sintering temperature on flexural strength, grain size, and contrast ratio

Authors: Bogna Stawarczyk, Mutlu Özcan, Lubica Hallmann, Andreas Ender, Albert Mehl, Christoph H. F. Hämmerlet

Published in: Clinical Oral Investigations | Issue 1/2013

Login to get access

Abstract

Objective

This study investigated the effect of sintering temperatures on flexural strength, contrast ratio, and grain size of zirconia.

Materials and Methods

Zirconia specimens (Ceramill ZI, Amann Girrbach) were prepared in partially sintered state. Subsequently, the specimens were randomly divided into nine groups and sintered with different final sintering temperatures: 1,300°C, 1,350°C, 1,400°C, 1,450°C, 1,500°C, 1,550°C, 1,600°C, 1,650°C, or 1,700°C with 120 min holding time. Three-point flexural strength (N = 198; n = 22 per group) was measured according to ISO 6872: 2008. The contrast ratio (N = 90; n = 10 per group) was measured according to ISO 2471: 2008. Grain sizes and microstructure of different groups were investigated (N = 9, n = 1 per group) with scanning electron microscope. Data were analyzed using one-way ANOVA with Scheffé test and Weibull statistics (p < 0.05). Pearson correlation coefficient was calculated between either flexural strength or contrast ratio and sintering temperatures.

Results

The highest flexural strength was observed in groups sintered between 1,400°C and 1,550°C. The highest Weibull moduli were obtained for zirconia sintered at 1,400°C and the lowest at 1,700°C. The contrast ratio and the grain size were higher with the higher sintering temperature. The microstructure of the specimens sintered above 1,650°C exhibited defects. Sintering temperatures showed a significant negative correlation with both the flexural strength (r = −0.313, p < 0.001) and the contrast ratio values (r = −0.96, p < 0.001).

Conclusions

The results of this study showed that the increase in sintering temperature increased the contrast ratio, but led to a negative impact on the flexural strength.

Clinical Relevance

Considering the flexural strength values and Weibull moduli, the sintering temperature for the zirconia tested in this study should not exceed 1,550°C.
Literature
1.
go back to reference Hannink RHJ, Kelly PM, Muddle BC (2000) Transformation toughening in zirconia-containing ceramics. J Am Ceram Soc 83:461–487CrossRef Hannink RHJ, Kelly PM, Muddle BC (2000) Transformation toughening in zirconia-containing ceramics. J Am Ceram Soc 83:461–487CrossRef
2.
go back to reference Fischer J, Stawarczyk B (2007) Compatibility of machined Ce-TZP/Al2O3 nanocomposite and a veneering ceramic. Dent Mater 23:1500–1505PubMedCrossRef Fischer J, Stawarczyk B (2007) Compatibility of machined Ce-TZP/Al2O3 nanocomposite and a veneering ceramic. Dent Mater 23:1500–1505PubMedCrossRef
3.
go back to reference Aboushelib MN, Feilzer CJ, Feilzer AJ (2008) Evaluation of a high fracture toughness composite ceramic for dental applications. J Prosthodont 17:538–544PubMedCrossRef Aboushelib MN, Feilzer CJ, Feilzer AJ (2008) Evaluation of a high fracture toughness composite ceramic for dental applications. J Prosthodont 17:538–544PubMedCrossRef
4.
go back to reference Vult von Steyern PV, Carlson P, Nilner K (2005) All-ceramic fixed partial dentures designed according to the DC-Zircon technique. A 2-year clinical study. J Oral Rehabil 32:180–187PubMedCrossRef Vult von Steyern PV, Carlson P, Nilner K (2005) All-ceramic fixed partial dentures designed according to the DC-Zircon technique. A 2-year clinical study. J Oral Rehabil 32:180–187PubMedCrossRef
5.
go back to reference Raigrodski AJ, Chiche GJ, Potiket N, Hochstedler JL, Mohamed SE, Billiot S, Mercante DE (2006) The efficacy of posterior three-unit zirconium-oxide-based ceramic fixed partial dental prostheses: a prospective clinical pilot study. J Prosthet Dent 96:237–244PubMedCrossRef Raigrodski AJ, Chiche GJ, Potiket N, Hochstedler JL, Mohamed SE, Billiot S, Mercante DE (2006) The efficacy of posterior three-unit zirconium-oxide-based ceramic fixed partial dental prostheses: a prospective clinical pilot study. J Prosthet Dent 96:237–244PubMedCrossRef
6.
go back to reference Sailer I, Fehér A, Filser F, Gauckler LJ, Lüthy H, Hämmerle CH (2007) Five-year clinical results of zirconia frameworks for posterior fixed partial dentures. Int J Prosthodont 20:383–388PubMed Sailer I, Fehér A, Filser F, Gauckler LJ, Lüthy H, Hämmerle CH (2007) Five-year clinical results of zirconia frameworks for posterior fixed partial dentures. Int J Prosthodont 20:383–388PubMed
7.
go back to reference Edelhoff D, Florian B, Florian W, Johnen C (2008) HIP zirconia fixed partial dentures—clinical results after 3 years of clinical service. Quintessence Int 39:459–471PubMed Edelhoff D, Florian B, Florian W, Johnen C (2008) HIP zirconia fixed partial dentures—clinical results after 3 years of clinical service. Quintessence Int 39:459–471PubMed
8.
go back to reference Schmitt J, Holst S, Wichmann M, Reich S, Gollner M, Hamel J (2009) Zirconia posterior-fixed partial dentures: a prospective clinical 3-year follow-up. Int J Prosthodont 22:597–603PubMed Schmitt J, Holst S, Wichmann M, Reich S, Gollner M, Hamel J (2009) Zirconia posterior-fixed partial dentures: a prospective clinical 3-year follow-up. Int J Prosthodont 22:597–603PubMed
9.
go back to reference Heffernan MJ, Aguilino SA, Diaz-Arnold AM, Haselton DR, Stanford CM, Vargas MA (2002) Relative translucency of six all-ceramic systems. Part I: core materials. J Prosthet Dent 88:4–9PubMed Heffernan MJ, Aguilino SA, Diaz-Arnold AM, Haselton DR, Stanford CM, Vargas MA (2002) Relative translucency of six all-ceramic systems. Part I: core materials. J Prosthet Dent 88:4–9PubMed
10.
go back to reference Kelly JR, Nishimura I, Campbell SD (1996) Ceramics in dentistry: historical roots and current perspectives. J Prosthet Dent 75:18–32PubMedCrossRef Kelly JR, Nishimura I, Campbell SD (1996) Ceramics in dentistry: historical roots and current perspectives. J Prosthet Dent 75:18–32PubMedCrossRef
11.
go back to reference Chen YM, Smales RJ, Yip KH, Sung WJ (2008) Translucency and biaxial flexural strength of four ceramic core materials. Dent Mater 24:1506–1511PubMedCrossRef Chen YM, Smales RJ, Yip KH, Sung WJ (2008) Translucency and biaxial flexural strength of four ceramic core materials. Dent Mater 24:1506–1511PubMedCrossRef
12.
go back to reference Tsukuma K, Kubota Y, Tsukidate T (1984) Thermal and mechanical properties of Y2O3-stabilized tetragonal zirconia polycrystals. In: Clausen N, Ruehle M, Heuer AH (eds) Science and technology of zirconia II. The American Ceramic Society, Columbus, OH, pp 382–390 Tsukuma K, Kubota Y, Tsukidate T (1984) Thermal and mechanical properties of Y2O3-stabilized tetragonal zirconia polycrystals. In: Clausen N, Ruehle M, Heuer AH (eds) Science and technology of zirconia II. The American Ceramic Society, Columbus, OH, pp 382–390
13.
go back to reference Matsui K, Yoshida H, Ikuhara Y (2009) Isothermal sintering effect on phase separation and grain growth in yttria-stabilized tetragonal zirconia polycrystal. J Am Ceram Soc 92:467–475CrossRef Matsui K, Yoshida H, Ikuhara Y (2009) Isothermal sintering effect on phase separation and grain growth in yttria-stabilized tetragonal zirconia polycrystal. J Am Ceram Soc 92:467–475CrossRef
14.
go back to reference Kisi EH, Howard CJ (1998) Crystal structure of zirconia phases and their inter-relation. Key Eng Mater 153:1–36CrossRef Kisi EH, Howard CJ (1998) Crystal structure of zirconia phases and their inter-relation. Key Eng Mater 153:1–36CrossRef
15.
go back to reference Lughi V, Sergo V (2010) Low temperature degradation—aging—of zirconia: a critical review of the relevant aspects in dentistry. Dent Mater 26:807–820PubMedCrossRef Lughi V, Sergo V (2010) Low temperature degradation—aging—of zirconia: a critical review of the relevant aspects in dentistry. Dent Mater 26:807–820PubMedCrossRef
16.
go back to reference Fassina P, Zaghini N, Bukat A, Piconi C, Greco F, Piantelli S (1992) Yttria and calcia partially stabilized zirconia for biomedical applications. In: Ravagliogli A, Krajewski A (eds) Bioceramics and the human body. Elsevier Applied Science, London and New York, pp 223–229CrossRef Fassina P, Zaghini N, Bukat A, Piconi C, Greco F, Piantelli S (1992) Yttria and calcia partially stabilized zirconia for biomedical applications. In: Ravagliogli A, Krajewski A (eds) Bioceramics and the human body. Elsevier Applied Science, London and New York, pp 223–229CrossRef
17.
go back to reference Garvie RC, Urbani C, Kennedy DR, McNeuer JC (1984) Biocompatibility of magnesia partially stabilized zirconia (mg-PSZ) ceramics. J Mater Sci 19:3224–3228CrossRef Garvie RC, Urbani C, Kennedy DR, McNeuer JC (1984) Biocompatibility of magnesia partially stabilized zirconia (mg-PSZ) ceramics. J Mater Sci 19:3224–3228CrossRef
18.
go back to reference Chevalier J, Deville S, Munch E, Jullian R, Lair F (2004) Critical effect of cubic phase on aging in 3 mol% yttria-stabilized zirconia ceramics for hip replacement prosthesis. Biomaterials 25:5539–5545PubMedCrossRef Chevalier J, Deville S, Munch E, Jullian R, Lair F (2004) Critical effect of cubic phase on aging in 3 mol% yttria-stabilized zirconia ceramics for hip replacement prosthesis. Biomaterials 25:5539–5545PubMedCrossRef
19.
go back to reference Deville S, Gremillard L, Chevalier J, Fantozzi G (2005) A critical comparison of methods for the determination of the aging sensitivity in biomedical grade yttria-stabilized zirconia. J Biomed Mater Res B Appl Biomater 72:239–245PubMed Deville S, Gremillard L, Chevalier J, Fantozzi G (2005) A critical comparison of methods for the determination of the aging sensitivity in biomedical grade yttria-stabilized zirconia. J Biomed Mater Res B Appl Biomater 72:239–245PubMed
20.
go back to reference Studart AR, Filser F, Kocher P, Gauckler LJ (2007) Fatigue of zirconia under cycling loading in water and its implications for the design of dental bridges. Dent Mater 23:106–114PubMedCrossRef Studart AR, Filser F, Kocher P, Gauckler LJ (2007) Fatigue of zirconia under cycling loading in water and its implications for the design of dental bridges. Dent Mater 23:106–114PubMedCrossRef
21.
go back to reference Kelly JR, Denry I (2008) Stabilized zirconia as a structural ceramic: an overview. Dent Mater 24:289–298PubMedCrossRef Kelly JR, Denry I (2008) Stabilized zirconia as a structural ceramic: an overview. Dent Mater 24:289–298PubMedCrossRef
22.
go back to reference Steffen AA, Dauskardt RH, Ritchie RO (1991) Cyclic fatiquelife and crack-growth behavior of microstructurally small cracks in magnesia-partially stabilized zirconia ceramics. J Am Ceram Soc 74:1259–1268CrossRef Steffen AA, Dauskardt RH, Ritchie RO (1991) Cyclic fatiquelife and crack-growth behavior of microstructurally small cracks in magnesia-partially stabilized zirconia ceramics. J Am Ceram Soc 74:1259–1268CrossRef
23.
go back to reference Heuer AH, Lange FF, Swain MV, Evans AG (1986) Transformation toughening: an overview. J Am Ceram Soc 69;i-iv Heuer AH, Lange FF, Swain MV, Evans AG (1986) Transformation toughening: an overview. J Am Ceram Soc 69;i-iv
24.
go back to reference Marshall DB (1986) Strength characteristics of transformation-toughened zirconia. J Am Ceram Soc 69:173–180CrossRef Marshall DB (1986) Strength characteristics of transformation-toughened zirconia. J Am Ceram Soc 69:173–180CrossRef
25.
go back to reference Theunissen GSAM, Bouma JS, Winnubst AJA, Burggraff AJ (1992) Mechanical properties of ultra-fine grained zirconia ceramics. J Mater Sci 1992:4429–4438CrossRef Theunissen GSAM, Bouma JS, Winnubst AJA, Burggraff AJ (1992) Mechanical properties of ultra-fine grained zirconia ceramics. J Mater Sci 1992:4429–4438CrossRef
26.
go back to reference ISO 6872: 2008 Dentistry—Ceramic materials ISO 6872: 2008 Dentistry—Ceramic materials
27.
go back to reference ISO 2471: 2008 Paper and board—determination of opacity (paper backing)—Diffuse reflectance method ISO 2471: 2008 Paper and board—determination of opacity (paper backing)—Diffuse reflectance method
28.
go back to reference Chevalier J, Olagnon C, Fantozzi G (1999) Subcritical crack propagation in 3Y-TZP ceramics: static and cyclic fatigue. J Am Ceram Soc 82:3129–3138CrossRef Chevalier J, Olagnon C, Fantozzi G (1999) Subcritical crack propagation in 3Y-TZP ceramics: static and cyclic fatigue. J Am Ceram Soc 82:3129–3138CrossRef
29.
go back to reference Ruiz L, Readey MJ (1996) Effect of heat-treatment on grain size phase assemblage, and mechanical properties of 3 mol% Y-TZP. J Am Ceram Soc 79:2331–2340CrossRef Ruiz L, Readey MJ (1996) Effect of heat-treatment on grain size phase assemblage, and mechanical properties of 3 mol% Y-TZP. J Am Ceram Soc 79:2331–2340CrossRef
30.
go back to reference Scott HG (1975) Phase relationships in the zirconia-yttria system. J Mater Sci 10:1527–1535CrossRef Scott HG (1975) Phase relationships in the zirconia-yttria system. J Mater Sci 10:1527–1535CrossRef
31.
go back to reference Denry I, Kelly JR (2008) State of the art of zirconia for dental applications. Dent Mater 24:299–307PubMedCrossRef Denry I, Kelly JR (2008) State of the art of zirconia for dental applications. Dent Mater 24:299–307PubMedCrossRef
Metadata
Title
The effect of zirconia sintering temperature on flexural strength, grain size, and contrast ratio
Authors
Bogna Stawarczyk
Mutlu Özcan
Lubica Hallmann
Andreas Ender
Albert Mehl
Christoph H. F. Hämmerlet
Publication date
01-01-2013
Publisher
Springer-Verlag
Published in
Clinical Oral Investigations / Issue 1/2013
Print ISSN: 1432-6981
Electronic ISSN: 1436-3771
DOI
https://doi.org/10.1007/s00784-012-0692-6

Other articles of this Issue 1/2013

Clinical Oral Investigations 1/2013 Go to the issue