Skip to main content
Top
Published in: European Spine Journal 9/2011

01-09-2011 | Original Article

A novel synthetic material for spinal fusion: a prospective clinical trial of porous bioactive titanium metal for lumbar interbody fusion

Authors: Shunsuke Fujibayashi, Mitsuru Takemoto, Masashi Neo, Tomiharu Matsushita, Tadashi Kokubo, Kenji Doi, Tatsuya Ito, Akira Shimizu, Takashi Nakamura

Published in: European Spine Journal | Issue 9/2011

Login to get access

Abstract

The objective of this study was to establish the efficacy and safety of porous bioactive titanium metal for use in a spinal fusion device, based on a prospective human clinical trial. A high-strength spinal interbody fusion device was manufactured from porous titanium metal. A bioactive surface was produced by simple chemical and thermal treatment. Five patients with unstable lumbar spine disease were treated surgically using this device in a clinical trial approved by our Ethics Review Committee and the University Hospital Medical Information Network. Clinical and radiological results were reported at the minimum follow-up period of 1 year. The optimal mechanical strength and interconnected structure of the porous titanium metal were adjusted for the device. The whole surface of porous titanium metal was treated uniformly and its bioactive ability was confirmed before clinical use. Successful bony union was achieved in all cases within 6 months without the need for autologous iliac crest bone grafting. Two specific findings including an anchoring effect and gap filling were evident radiologically. All clinical parameters improved significantly after the operation and no adverse effects were encountered during the follow-up period. Although a larger and longer-term follow-up clinical study is mandatory to reach any firm conclusions, the study results show that this porous bioactive titanium metal is promising material for a spinal fusion device.
Literature
1.
go back to reference Banwart JC, Asher MA, Hassanein RS (1995) Iliac crest bone graft harvest donor site morbidity. A statistical evaluation. Spine 20:1055–1060PubMedCrossRef Banwart JC, Asher MA, Hassanein RS (1995) Iliac crest bone graft harvest donor site morbidity. A statistical evaluation. Spine 20:1055–1060PubMedCrossRef
2.
go back to reference Bloebaum RD, Beeks D, Dorr LD, Savory CG, DuPont J, Hofmann AA (1994) Complications with hydroxyapatite particulate separation in total hip arthroplasty. Clin Orthop 298:19–26PubMed Bloebaum RD, Beeks D, Dorr LD, Savory CG, DuPont J, Hofmann AA (1994) Complications with hydroxyapatite particulate separation in total hip arthroplasty. Clin Orthop 298:19–26PubMed
3.
go back to reference Boden SD, Zdeblick TA, Sandu HS, Heim SE (2000) The use of rhBMP-2 in interbody fusion cages: definitive evidence of osteoinduction in humans: a preliminary report. Spine 25:376–381PubMedCrossRef Boden SD, Zdeblick TA, Sandu HS, Heim SE (2000) The use of rhBMP-2 in interbody fusion cages: definitive evidence of osteoinduction in humans: a preliminary report. Spine 25:376–381PubMedCrossRef
4.
go back to reference Brantigan JW, Cunningham BW, Warden K, McAfee PC, Steffee AD (1993) Compression strength of donor bone for posterior lumbar interbody fusion. Spine 18:1213–1221PubMedCrossRef Brantigan JW, Cunningham BW, Warden K, McAfee PC, Steffee AD (1993) Compression strength of donor bone for posterior lumbar interbody fusion. Spine 18:1213–1221PubMedCrossRef
5.
go back to reference De Groot K, Geesink R, Klein CP, Serekian P (1987) Plasma sprayed coatings of hydroxyapatite. J Biomed Mater Res 21:1375–1381PubMedCrossRef De Groot K, Geesink R, Klein CP, Serekian P (1987) Plasma sprayed coatings of hydroxyapatite. J Biomed Mater Res 21:1375–1381PubMedCrossRef
6.
go back to reference Desogus N, Ennas F, Leuze R et al (2005) Posterior lumbar interbody fusion with PEEK cages: personal experience with 20 patients. J Neurosurg Sci 49:137–141PubMed Desogus N, Ennas F, Leuze R et al (2005) Posterior lumbar interbody fusion with PEEK cages: personal experience with 20 patients. J Neurosurg Sci 49:137–141PubMed
7.
go back to reference Ducheyne P, Qiu Q (1999) Bioactive ceramics: the effect of surface reactivity on bone formation and bone cell function. Biomaterials 20:2287–2303PubMedCrossRef Ducheyne P, Qiu Q (1999) Bioactive ceramics: the effect of surface reactivity on bone formation and bone cell function. Biomaterials 20:2287–2303PubMedCrossRef
8.
go back to reference Fujibayashi S, Shikata J, Tanaka C, Matsushita M, Nakamura T (2001) Lumbar posterolateral fusion with biphasic calcium phosphate ceramic. J Spinal Disord 14:214–221PubMedCrossRef Fujibayashi S, Shikata J, Tanaka C, Matsushita M, Nakamura T (2001) Lumbar posterolateral fusion with biphasic calcium phosphate ceramic. J Spinal Disord 14:214–221PubMedCrossRef
9.
go back to reference Fujibayashi S, Nakamura T, Nishiguchi S, Tamura J, Uchida M, Kim HM et al (2001) Bioactive titanium: effect of sodium removal on the bone-bonding ability of bioactive titanium prepared by alkali and heat treatment. J Biomed Mater Res 56:562–570PubMedCrossRef Fujibayashi S, Nakamura T, Nishiguchi S, Tamura J, Uchida M, Kim HM et al (2001) Bioactive titanium: effect of sodium removal on the bone-bonding ability of bioactive titanium prepared by alkali and heat treatment. J Biomed Mater Res 56:562–570PubMedCrossRef
10.
go back to reference Fujibayashi S, Neo M, Kim HM, Kokubo T, Nakamura T (2004) Osteoinduction of porous bioactive titanium metal. Biomaterials 25:443–450PubMedCrossRef Fujibayashi S, Neo M, Kim HM, Kokubo T, Nakamura T (2004) Osteoinduction of porous bioactive titanium metal. Biomaterials 25:443–450PubMedCrossRef
11.
go back to reference Fujibayashi S, Neo M, Takemoto M, Ota M, Nakamura T (2010) Paraspinal-approach transforaminal lumbar interbody fusion for the treatment of lumbar foraminal stenosis. J Neurosurg Spine 13:500–508PubMedCrossRef Fujibayashi S, Neo M, Takemoto M, Ota M, Nakamura T (2010) Paraspinal-approach transforaminal lumbar interbody fusion for the treatment of lumbar foraminal stenosis. J Neurosurg Spine 13:500–508PubMedCrossRef
12.
go back to reference Hench LL (1998) Bioactive materials: the potential for tissue regeneration. J Biomed Mater Res 41:511–518PubMedCrossRef Hench LL (1998) Bioactive materials: the potential for tissue regeneration. J Biomed Mater Res 41:511–518PubMedCrossRef
13.
go back to reference Jost B, Cripton PA, Lund T, Oxland TR, Lippuner K, Jaeger P et al (1998) Compressive strength of interbody cages in lumbar spine: the effect of cage shape, posterior instrumentation and bone density. Eur Spine J 7:132–141PubMedCrossRef Jost B, Cripton PA, Lund T, Oxland TR, Lippuner K, Jaeger P et al (1998) Compressive strength of interbody cages in lumbar spine: the effect of cage shape, posterior instrumentation and bone density. Eur Spine J 7:132–141PubMedCrossRef
14.
go back to reference Kawanabe K, Ise K, Goto K, Akiyama H, Nakamura T, Kaneuji A et al (2009) A new cementless total hip arthroplasty with bioactive titanium porous-coating by alkaline and heat treatment: average 4.8-year results. J Biomed Mater Res Part B: Appl Biomater 90B:476–481CrossRef Kawanabe K, Ise K, Goto K, Akiyama H, Nakamura T, Kaneuji A et al (2009) A new cementless total hip arthroplasty with bioactive titanium porous-coating by alkaline and heat treatment: average 4.8-year results. J Biomed Mater Res Part B: Appl Biomater 90B:476–481CrossRef
15.
go back to reference Kim HM, Kokubo T, Fujibayashi S, Nishiguchi S, Nakamura T (2000) Bioactive macroporous titanium surface layer on titanium substrate. J Biomed Mater Res 52:553–557PubMedCrossRef Kim HM, Kokubo T, Fujibayashi S, Nishiguchi S, Nakamura T (2000) Bioactive macroporous titanium surface layer on titanium substrate. J Biomed Mater Res 52:553–557PubMedCrossRef
16.
17.
go back to reference Kokubo T, Kushitani H, Sakka S, Kitsugi T, Yamamuro T (1990) Solutions able to reproduce in vivo surface-structure changes in bioactive glass-ceramic A-W. J Biomed Mater Res 24:721–734PubMedCrossRef Kokubo T, Kushitani H, Sakka S, Kitsugi T, Yamamuro T (1990) Solutions able to reproduce in vivo surface-structure changes in bioactive glass-ceramic A-W. J Biomed Mater Res 24:721–734PubMedCrossRef
18.
go back to reference Kokubo T, Miyaji F, Kim HM, Nakamura T (1996) Spontaneous formation of bonelike apatite layer on chemically treated titanium metals. J Am Ceram Soc 79:1127–1129CrossRef Kokubo T, Miyaji F, Kim HM, Nakamura T (1996) Spontaneous formation of bonelike apatite layer on chemically treated titanium metals. J Am Ceram Soc 79:1127–1129CrossRef
19.
go back to reference McClellan JW, Mulconrey DS, Forbes RJ, Fullmer N (2006) Vertebral bone resorption after transforaminal lumbar interbody fusion with bone morphogenetic protein (rhBMP-2). J Spinal Disord Tech 19:483–486PubMedCrossRef McClellan JW, Mulconrey DS, Forbes RJ, Fullmer N (2006) Vertebral bone resorption after transforaminal lumbar interbody fusion with bone morphogenetic protein (rhBMP-2). J Spinal Disord Tech 19:483–486PubMedCrossRef
20.
go back to reference Modic MT, Steinberg PM, Ross JS, Masaryk TJ, Carter JR (1988) Degenerative disk disease: assessment of changes in vertebral body marrow with MR imaging. Radiology 166:193–199PubMed Modic MT, Steinberg PM, Ross JS, Masaryk TJ, Carter JR (1988) Degenerative disk disease: assessment of changes in vertebral body marrow with MR imaging. Radiology 166:193–199PubMed
21.
go back to reference Morscher EW, Hefti A, Aebi U (1998) Severe osteolysis after third body wear due to hydroxyapatite particles from acetabular cup coating. J Bone Joint Surg Br 80:267–272PubMedCrossRef Morscher EW, Hefti A, Aebi U (1998) Severe osteolysis after third body wear due to hydroxyapatite particles from acetabular cup coating. J Bone Joint Surg Br 80:267–272PubMedCrossRef
23.
go back to reference Otsuki B, Takemoto M, Fujibayashi S, Neo M, Kokubo T, Nakamura T (2006) Pore throat size and connectivity determine bone and tissue ingrowth into porous implants: three-dimensional micro-CT based structural analyses of porous bioactive titanium implants. Biomaterials 27:5892–5900PubMedCrossRef Otsuki B, Takemoto M, Fujibayashi S, Neo M, Kokubo T, Nakamura T (2006) Pore throat size and connectivity determine bone and tissue ingrowth into porous implants: three-dimensional micro-CT based structural analyses of porous bioactive titanium implants. Biomaterials 27:5892–5900PubMedCrossRef
24.
go back to reference Takemoto M, Fujibayashi S, Neo M, Suzuki J, Kokubo T, Nakamura T (2005) Mechanical properties and osteoconductivity of porous bioactive titanium. Biomaterials 26:6014–6023PubMedCrossRef Takemoto M, Fujibayashi S, Neo M, Suzuki J, Kokubo T, Nakamura T (2005) Mechanical properties and osteoconductivity of porous bioactive titanium. Biomaterials 26:6014–6023PubMedCrossRef
25.
go back to reference Takemoto M, Fujibayashi S, Neo M, Suzuki J, Matsushita T, Kokubo T, Nakamura T (2006) Osteoinductive porous titanium implants: effect of sodium removal by dilute HCl treatment. Biomaterials 27:2682–2691PubMedCrossRef Takemoto M, Fujibayashi S, Neo M, Suzuki J, Matsushita T, Kokubo T, Nakamura T (2006) Osteoinductive porous titanium implants: effect of sodium removal by dilute HCl treatment. Biomaterials 27:2682–2691PubMedCrossRef
26.
go back to reference Takemoto M, Fujibayashi S, Neo M, So K, Akiyama N, Matsushita T et al (2007) A porous bioactive titanium implant for spinal interbody fusion: an experimental study using a canine model. J Neurosurg Spine 7:435–443PubMedCrossRef Takemoto M, Fujibayashi S, Neo M, So K, Akiyama N, Matsushita T et al (2007) A porous bioactive titanium implant for spinal interbody fusion: an experimental study using a canine model. J Neurosurg Spine 7:435–443PubMedCrossRef
27.
go back to reference Toth JM, Boden SD, Burkus JK MD, Badura JM, Peckham SM, McKay WF (2009) Short-term osteoclastic activity induced by locally high concentrations of recombinant human bone morphogenetic protein-2 in a cancellous bone environment. Spine 34:539–550PubMedCrossRef Toth JM, Boden SD, Burkus JK MD, Badura JM, Peckham SM, McKay WF (2009) Short-term osteoclastic activity induced by locally high concentrations of recombinant human bone morphogenetic protein-2 in a cancellous bone environment. Spine 34:539–550PubMedCrossRef
28.
go back to reference Tullberg T, Brandt B, Rydberg J, Fritzell P (1996) Fusion rate after posterior lumbar interbody fusion with carbon fiber implant: 1-year follow-up of 51 patients. Eur Spine J 5:178–182PubMedCrossRef Tullberg T, Brandt B, Rydberg J, Fritzell P (1996) Fusion rate after posterior lumbar interbody fusion with carbon fiber implant: 1-year follow-up of 51 patients. Eur Spine J 5:178–182PubMedCrossRef
29.
30.
go back to reference Vaccaro AR, Lawrence JP, Patel T, Katz LD, Anderson DG, Fischgrund JS et al (2008) The safety and efficacy of OP-1 (rhBMP-7) as a replacement for iliac crest autograft in posterolateral lumbar arthrodesis. Spine 33:2850–2862PubMedCrossRef Vaccaro AR, Lawrence JP, Patel T, Katz LD, Anderson DG, Fischgrund JS et al (2008) The safety and efficacy of OP-1 (rhBMP-7) as a replacement for iliac crest autograft in posterolateral lumbar arthrodesis. Spine 33:2850–2862PubMedCrossRef
31.
go back to reference Vaidya R, Sethi A, Bartol S, Jacobson M, Coe C, Craig JG (2008) Complications in the use of rhBMP-2 in PEEK cages for interbody spinal fusions. J Spinal Disord Tech 21:557–562PubMedCrossRef Vaidya R, Sethi A, Bartol S, Jacobson M, Coe C, Craig JG (2008) Complications in the use of rhBMP-2 in PEEK cages for interbody spinal fusions. J Spinal Disord Tech 21:557–562PubMedCrossRef
32.
go back to reference Wen CE, Mabuchi M, Yamada Y, Shimojima K, Chino Y, Asahina T (2001) Processing of biocompatible porous Ti and Mg. Scripta Mater 45:1147–1153CrossRef Wen CE, Mabuchi M, Yamada Y, Shimojima K, Chino Y, Asahina T (2001) Processing of biocompatible porous Ti and Mg. Scripta Mater 45:1147–1153CrossRef
Metadata
Title
A novel synthetic material for spinal fusion: a prospective clinical trial of porous bioactive titanium metal for lumbar interbody fusion
Authors
Shunsuke Fujibayashi
Mitsuru Takemoto
Masashi Neo
Tomiharu Matsushita
Tadashi Kokubo
Kenji Doi
Tatsuya Ito
Akira Shimizu
Takashi Nakamura
Publication date
01-09-2011
Publisher
Springer-Verlag
Published in
European Spine Journal / Issue 9/2011
Print ISSN: 0940-6719
Electronic ISSN: 1432-0932
DOI
https://doi.org/10.1007/s00586-011-1728-3

Other articles of this Issue 9/2011

European Spine Journal 9/2011 Go to the issue