1 Introduction

This guideline describes the performance of suspension testing of activity of chemical disinfectants against viruses. These tests must be conducted both without and with the addition of fetal calf serum (FCS) as protein load. A titre reduction of at least four logarithmic steps (4 log10) allows the conclusion that the disinfectant tested has virus-inactivating properties under the tested conditions.

Several parameters of the in vitro tests can influence the results (e.g. virus, cells, passage number, cytotoxicity). Furthermore, the titration conditions for the determination of the viral concentration (i.e. serial dilution factor of samples and number of tested replicates per dilution) define the test’s accuracy and therefore also influence the evaluation of the virucidal activity of the disinfectant to be tested. Thus, this guideline lays particular emphasis on the biometrical aspects of testing.

Recommendations for the practical use of the agents can only be drawn from the results of these suspension tests to a limited degree because the conditions found in homogeneous suspensions are seldom found in practice. However, conclusions on the general activity of the disinfectant tested can be drawn based on the results of suspension tests.

Therefore, for practical tests (e.g. [1]), this guideline serves as preliminary test and as basis for determining practical test conditions.

The terms “limited virucidal activity” (effective against enveloped viruses such as influenza virus, hepatitis B virus, hepatitis C virus, HIV) and “virucidal activity” (active against non-enveloped viruses; activity against non-enveloped viruses includes activity against enveloped viruses) are used as defined in the position paper of the Virucide Working Group of the RKI [2]Footnote 1.

It should be noted that the term “virucidal activity” does not include all known pathogenic viruses, as certain viruses, such as the hepatitis A virus (HAV) or parvoviruses, may have a higher resistance than the test viruses used.

2 Test viruses

The following viruses shall be used for the disinfectant efficacy test:

2.1 Chemical disinfection

2.1.1 Claiming a “limited virucidal activity”

  • vaccinia virus, Elstree strainFootnote 2 or Modified Vaccinia Virus Ankara (MVA),

  • Bovine Viral Diarrhoea Virus (BVDV), NADL strain.

2.1.2 Claiming a “virucidal activity”

  • poliovirus vaccine strain type I, strain LSc-2ab,

  • adenovirus type 5, strain adenoid 75 ATCC VR‑5,

  • SV40, strain 777,

  • murine norovirus (MNV), strain S99.

2.2 Chemo-thermal disinfection (temperature >30 °C)

  • bovine parvovirus, Haden strain or

    Minute virus of Mice (MVM) ATCC VR-1346.

Reference sources for the virus strains and for virus suspensions can be found on the DVV Homepage (www.dvv-ev.de—Fachausschuss “Virusdesinfektion”). In addition, the following test viruses are available from the Friedrich-Loeffler-Institute: BVDV, MNV (S99), poliovirus, SV40.

3 Preparation of virus suspensions

Viruses shall be propagated in cell cultures. The methods used to produce virus suspensions may differ, depending on the test virus used. The suspension should have a titre of not less than 108 TCID50/ml.

The virus titre can be below 108 TCID50/ml—but must not be below 106 TCID50/ml. The use of titres lower than 108 TCID50/ml must to be noted and justified in the test report. The titre of the virus used in the test must allow a determination of a titre reduction of at least 4 log10 steps during the disinfectant testing procedureFootnote 3.

4 Preparation of the disinfectant dilution

The disinfectant tested shall be diluted with water of standardized hardness (WSH, see Appendix D). The dilution shall be chosen in such a way that the final concentration to be examined is achieved in the mixture of virus suspension and disinfectant preparation. Therefore, the disinfectant dilutions used for these tests shall be 1.25 fold higher concentrated than the concentration which will be tested (see item 5).

Products intended for undiluted use or ready-to-use solutions are diluted with aqua bidest.Footnote 4 to determine the kinetics. The test conditions described below can therefore only test concentrations of 80% or lower for these products.

Additional testing at a 90% concentration (0.1 parts by volume of virus suspension, 0.9 parts by volume of bidest. water or FCS, 9 parts by volume of disinfectant) is acceptable, if justified by the mechanism of action.

For disinfectants that will be used undiluted, no preparations with increased ingredient concentrations are allowed to be tested.

5 Conduct of suspension tests

Fetal calf serum (FCS)Footnote 5, bidest. water and the disinfectant dilution are adjusted to 20 °C. One part of the virus suspension is mixed with one part of FCS or bidest. water; then eight parts of the diluted disinfectant (1.25-fold) are added and mixed. This mixture is kept at 20 ± 2 °C for the duration of the contact time to be tested.

If disinfectants are intended for use at temperatures below 20 °C, the tests shall be conducted at respective temperatures (e.g. 4 °C). Usually, four contact times must be tested depending on the field of application, including the intended contact time for the application:

  • either 0.5; 1; 2.5 and 5 (if necessary 1.5; 2) minFootnote 6

  • or 5; 15; 30 and 60 min.

Disinfectants, which will only be used for disinfection within short contact times (e.g. hand disinfectants), shall be tested primarily with short contact times. For disinfectants that require long contact times in practice, the testing of short contact times may be omitted if necessary. Concentrations and contact times for the disinfectant shall be chosen in such manner that the result will show the dependency of the virucidal effect of the product on the concentration and the contact time (kinetics).

The activity of the disinfectant shall be tested both without and with FCS load (10% final concentration when disinfectant tested as 80% concentration or 9% when disinfectant tested as 90%; see item 4). The virus control samples shall include the same level of FCS concentration as the test samples.

All tests shall be carried out in at least two independent test runs on different test days.

5.1 Testing of chemo-thermal disinfection procedures

Chemo-thermal processes at temperatures higher than 30 °C are to be tested with parvoviruses at the temperatures specified by the manufacturer. Deviating from the contact times mentioned under item 5 the contact time claimed for the procedure shall be tested primarily. The kinetics of the virus inactivation should become evident from the choice of further contact times and/or concentrations. At least two different concentration-time relations must be tested.

Those tests must, as long as the disinfection procedure consists of several components (e.g. washing and disinfection agent), be conducted with both a) the washing agent or detergent boosters only and b) the complete procedure – washing agents and disinfectant – in separate test runs at the designated temperature and if necessary, under appropriate application conditions (e.g. time at which the disinfectant is added). The tests under a) and b) must also be conducted at 20 °C (see Table 1). The controls according to 7.1 shall be conducted at process temperature.

Table 1 Control tests for testing chemo-thermal disinfection methods

Fetal calf serum (FCS) and bidest. water are each adjusted to 20 ± 2 °C or to the process temperature. The disinfectant solution or all process components are prepared according to the user instructions for the respective process and are applied once at 20 °C and then at process temperature. One part of virus suspension (20 ± 2 °C) and one part of FCS or of bidest. water (each at the required temperature) are mixed; then eight parts of the diluted disinfectant (1.25-fold; at the process temperature) are added and mixed. This mixture is kept at 20 ± 2 °C or at process temperature for the duration of the contact time to be tested.

6 Determination of the infectivity of samples in the suspension test

Two test principles can be considered as methods for the determination of the virus concentration: quantal assays (end point dilution method) or quantitative assays (plaque assay). They can be performed as macro or micro assays. The cytopathic effect i.e. the transformation of cells as a result of virus propagation, is evaluated as an indicator for virus infection.

At the end of specified contact times the test suspension (see item 5) shall be diluted in a dilution series using ice-cold culture medium (e.g. 0.5 ml mixture in 4.5 ml medium; smaller amounts are not recommended – procedures differing from these requirements need to be justified). The test tubes with the diluted samples shall be placed in an ice bath (0–4 °C) immediately after preparation. The diluted samples are to be inoculated in cell cultures immediately (stating the time frame in the experiment protocol). It shall be ensured that the disinfectant does not cause aftereffects (see item 7.3).

If the cytotoxicity of the disinfectant is so strong that it is impossible to detect a decrease of the infectivity titre of 4 log10, an attempt can be made to reduce the cytotoxicity (e.g. by applying gel filtration, micro filtration or appropriate chemical neutralization agents). These procedures may be carried out even if the effects of the disinfectant cannot be sufficiently stopped by dilution at the end of the contact time. The chosen procedure shall be described in detail with specific control methods and it shall be proved that the virus detection (virus titre) is not affected. In case of gel filtration or micro filtration, all relevant test conditions shall be tested with and without filtration (the sole testing of the virus control with and without filtration is not sufficient). The test samples with disinfectants must also be tested with and without filtration (see also memorandum of the Virus Disinfection Expert Committee, appendix G).

So-called “large-volume-plating” (LVP) is another method that can be used to improve or refine detection of a decrease in infectivity at the end of the contact time with the disinfectant. This method must only be applied if it is impossible to reach a titre reduction of ≥4 log10 using the previously described method (end point dilution method without cytotoxicity reduction measures) due to reasons described in the previous paragraph. LVP improves the detection limit and can only be used if no or very little infectivity can be demonstrated in the infectivity tests (end point dilution method or plaque assay). The test mixture is diluted with just enough culture medium that no cytotoxicity can be demonstrated for this test. The diluted sample is inoculated immediately (stating the time frame) in microtitre plates on as many cell cultures as possible. The number of plates and thus the test volume applied determines the detection limit.Footnote 7

After incubation under specific virus relevant titration conditions, the cell cultures are examined microscopically for cytopathic effects. The virus concentration or rather the detection limit is calculated from the number of infected cell cultures or from the total sample volume used showing no infectivity. That calculated value is then used for the calculation of the reduction factor (see item 8). The chosen procedure shall be described in detail.

7 Control and comparison tests

7.1 Virus controls

For the virus control, the titre of the virus suspension (not treated with disinfectant) is determined under test conditions without or with FCS load.

7.1.1 Virus control without protein load (FCS)

One part of virus suspension and nine parts of water of standardized hardness (for products to be applied undiluted: bidest. water) are mixed. After the maximum contact time has elapsed, serial dilutions (see item 6) shall be prepared and the titre shall be determined.

7.1.2 Virus control with protein load (FCS)

One part of virus suspension, one part of FCS and eight parts of water of standardized hardness (for products to be applied undiluted: bidest. water) are mixed. After the maximum contact time has elapsed, serial dilutions (see item 6) are prepared and the titre is determined.

7.2 Cytotoxicity control

The procedure for the cytotoxicity control for a disinfectant as described below intends to discriminate virus induced cytopathic changes from cell-toxic effects:

Two parts of water of standardized hardness (for products to be applied undiluted: bidest. water) or one part of water of standardized hardness (for products to be applied undiluted: bidest. water) and one part of FCS respectively are mixed with eight parts of disinfectant solution. From the resulting solution, serial dilutions for inoculation of cell cultures are prepared in the same way as described for determination of virus infectivity (see item 6).

7.3 Aftereffect control

Aftereffect controls should be conducted if, especially after short contact times, an uncontrolled aftereffect of the disinfectant due to methodology beyond contact time cannot be excluded. Generally, the time elapsed between the completion of the contact time and the preparation of the dilution series for titration shall not exceed 15–30 s.

One part of test mixture (consisting of the test preparation (see item 5) with a suitable disinfectant solution) is mixed with nine parts ice-cold culture medium and incubated in an ice-cold bath for titration for the time period that is needed to start the dilution series (see item 6) following the contact time of the disinfectant. After this period of time, a dilution series is prepared from the suspension in order to determine the titre. The first two dilutions are usually used to determine the disinfectant dilution that no longer exhibits aftereffects. The disinfectant shows a negligible or non-existing aftereffect if the difference of this titre in comparison to the virus control is ≤0.5 log10.

7.4 Interference control—control of cell susceptibility

The aim of the interference control is to verify that the susceptibility of the cells for the virus infection is not influenced negatively by treatment with the disinfectant.

Two parts of bidest. water are mixed with eight parts diluted disinfectant, which does not exhibit aftereffects (see item 7.3) or cytotoxicity (see item 7.2). These mixtures are to remain in contact with the cell culture for one hour analogous to the determination of infectivity of the virus suspensions (see item 6 and appendix A). As a corresponding negative control, the cell cultures are exposed to PBS in the same manner parallel to the disinfectant mixtures and are incubated for one hour under the same conditions. Then, the disinfectant solution or PBS is removed from the cell cultures. Afterwards, the dilution series of the virus suspension (considering the dilution factor applied for determining the infectivity after exposure to the disinfectant) are prepared and the titres on these cell cultures are calculated. The difference between the titres in the PBS or disinfectant treated cells shall not exceed 0.5 log10.

7.5 Cell control

The cells are treated as in the test run, although in this case they are only incubated with cell culture medium.

7.6 Reference control

In addition to each replicate of test and control, a comparative test using a suitable reference substance must be conducted.

Testing of a reference substance serves to demonstrate the suitability of the test viruses, i.e. to prove that their tenacity towards a certain active substance is consistent. Choice of reference substance should be determined by the active ingredient of the product to be tested, as different properties of the test viruses are to be expected depending on the mechanism of action. Formaldehyde should be used for aldehydic products, peracetic acid (PAA) for oxidative products and ethanol for alcoholic products. For disinfectants relying on a mixture of active ingredients, the reference substance should be chosen according to the predominant active ingredient. The reference control test is conducted according to item 5 but without use of a protein load, requiring the product test solution to be replaced by the reference test solution.

Test laboratories are requested to determine laboratory internal reference values. Based on these data, binding values for the assessment of antiviral studies will be set at a later date.Footnote 8 Indicative data on reduction factors for selected viruses and reference substances are listed in appendix B.

7.6.1 Reference control for aldehyde containing products

The test must be conducted at pH 7.0, without serum load and at 20 ± 0.5 °C. The concentration of formaldehyde in the applied solution is 0.7 g/100 ml, the contact times of 5, 15, 30 and 60 min (for poliovirus: 30, 60 and 120 min) are evaluated. For this test, one part of virus suspension is mixed with four parts of phosphate buffer (0.1 M; pH 7.0) and five parts of a 1.4% formaldehyde solution (see appendix C).

7.6.2 Reference control for chemo-thermal disinfection procedures using peracetic acid

These tests are performed with parvoviruses. 0.005% peracetic acid is tested at 60 °C with a contact time of 10 min. Determination of concentration and manufacturing conditions for peracetic acid solution are described in Appendix C.

8 Calculation of the reduction factor

For the evaluation of disinfectant activity, the virus titre (including its 95% confidence interval) shall be determined without (titre a) and with exposure to the disinfectant (titre b) and the reduction factor (RF) calculated including its 95% confidence interval shall be calculated. The virus titre (TCID50/ml or PFU/ml) can be determined using several methods, e.g. the Spearman-Kärber formula [3,4,5] for endpoint titrations, or the Taylor or Poisson formula [5, 6] for LVP (item 6). An exemplary calculation is included in appendix H.

8.1 Calculation of the virus titre and its 95% confidence interval according to Spearman and Kärber [3,4,5]

The logarithmic infectivity titre according to Spearman and Kärber (log10 TCID50/ml) is calculated with the following formula:

$$\mathrm{m}=\mathrm{x}_{\mathrm{k}}+\mathrm{d}/2-\mathrm{d}\sum \mathrm{p}_{\mathrm{i}}$$

Key:

m =:

negative decadal logarithm of the titre based on the test volume

xk =:

logarithm of the lowest dose (dilution level) at which all cell cultures exhibit a positive reaction

d =:

logarithm of the dilution factor

pi =:

observed reaction rate

The standard deviation (s) of m is calculated as follows [5]:

$$\mathrm{s}_{\mathrm{m}}=\mathrm{d}\sqrt{\sum \{(\mathrm{p}_{\mathrm{i}}(1-\mathrm{p}_{\mathrm{i}})/(n-1)\}}$$

Key:

sm =:

standard deviation of the logarithmic titre

d =:

logarithm of the dilution factor

pi =:

observed reaction rate

n =:

number of test objects per dilution

The 95% confidence interval (k) of the titre is equivalent to approximately 2 sm.

The pre-dilution of the sample has to be taken into account when calculating the titre.

8.2 Calculation of the reduction factor (RF) and its 95% confidence interval

The RF is calculated as the difference between the logarithmic virus titre of the respective virus control (“control titration”, see item 7.1.1 and 7.1.2, titre a) and after exposure to the disinfectant (“residual virus”, titre b).

The RF is thus calculated as follows:

$$\mathrm{RF}_{\mathrm{T}1}=\mathrm{a}-\mathrm{b}$$

Key:

RFT1 =:

reduction factor from the first test run

a =:

log10 TCID50/ml or log10 PFU/ml of virus control titration of the first test run

b =:

log10 TCID50/ml or log10 PFU/ml of residual virus titration of the first test run

The 95% confidence interval of the RF of the first test run (KRF(T1)) is calculated from the confidence intervals (k) of the virus titres, with ka being the 95% confidence interval of the virus control titre (a) and kb being the 95% confidence interval of the residual virus titre (b). The 95% confidence interval (k) of the titre is equivalent to approximately 2 sm. The 95% confidence interval of the RF is calculated as follows [5]:

$$\mathrm{K}_{\mathrm{RF}\left(\mathrm{T}1\right)}=\sqrt{\left(\mathrm{k}_{\mathrm{a}}\right)^{2}+\left(\mathrm{k}_{\mathrm{b}}\right)^{2}}$$

Key:

KRF(T1) =:

95% confidence interval of the RF of the first test run

ka =:

95% confidence interval of virus control titration of the first test run

kb =:

95% confidence interval of residual virus titration of the first test run

The reduction factor and the 95% confidence interval must be calculated for each test run.

8.3. Calculating the titre and reduction factor when using the large-volume-plating (LVP) method

The detection of residual virus can be improved by the testing of a large sample volume (LVP).

If no or only very little virus (“residual virus”) is detected in the test run with disinfectant, the Spearman-Kärber method would show an overstated titre b.Footnote 9 If some viral infectivity is still found using the LVP method, the virus concentration can be calculated according to the following formula. The formula is derived from the Taylor series representing an approach to exponential functions (Taylor formula). The result, converted into a logarithmic value, is titre b and is used for the calculation of the reduction factor. One TCID50 is equivalent to 0.69 infectious virus particles.

$$\mathrm{c}=\frac{D}{V_{w}}*\left(-\ln \frac{n-n_{p}}{n}\right)$$

Key:

c =:

concentration of infectious virus particles

D =:

dilution

Vw =:

volume per well

n:

number of inoculated wells

np =:

number of virus-positive wells

If no virus is detected using the LVP method, the Taylor formula is invalid and therefore the Poisson formula must be applied. It includes the statistical distribution of few virus particles in a large volume [5]. It is the calculation of the virus concentration necessary to receive a positive result for a given sample volume with a probability of 95%. The number of virus particles is calculated according to the following formula, which, in consideration of the dilution factor and converted into a logarithmic value, represents titre b and is used for the calculation of the reduction factor:

$$\begin{array}{l} p=e^{-\mathrm{cv}} \text{and derived according to }\mathrm{c}\\ \mathrm{c}=\ln \mathrm{p}/-\mathrm{V} \end{array}$$

Key:

p:

is the probability of not detecting a virus; the probability of not detecting a virus must not be higher than 5% (p = 0.05) so that the number of virus particles is calculated which can be detected with a probability of 95%

c =:

concentration of the infectious virus particles

V =:

test volume

The reduction factor is calculated as described in item 8.2. For practical reasons, titres calculated according to the Taylor formula or the Poisson formula are quoted without 95% confidence intervals (kb = 0). Therefore, in terms of figures, the 95% confidence interval of the reduction factor correlates with the 95% confidence interval of the control titration titre (a); i.e. the formula translates to:

$$\mathrm{K}_{\mathrm{RF}\left(\mathrm{T}1\right)}=\sqrt{{(\mathrm{k}_{\mathrm{a}}})^{2}}$$

Key:

KRF(T1) =:

95% confidence interval of the reduction factor of the first run

ka =:

95% confidence interval of the virus control titration

8.4 Calculating the average reduction factor (RF(av)) and its 95% confidence interval

The average RF from both test runs and its 95% confidence interval are calculated as follows:

$$\mathrm{RF}_{\left(\mathrm{av}\right)}=(\mathrm{RF}_{\mathrm{T}1}+\mathrm{RF}_{\mathrm{T}2})/2$$

Key:

RF(av) =:

average reduction factor

RFT1 =:

reduction factor from the first test run

RFT2 =:

reduction factor from the second test run

The 95% confidence interval of the average RF (KRF(av)) is calculated as follows:

$$\mathrm{K}_{\mathrm{RF}\left(\mathrm{av}\right)}=\sqrt{\frac{\left(\mathrm{K}_{\mathrm{RF}\left(\mathrm{T}1\right)}\right)^{2}+\left(\mathrm{K}_{\mathrm{RF}\left(\mathrm{T}2\right)}\right)^{2}}{2}}$$

Key:

KRF(av) =:

95% confidence interval of the average reduction factor

KRF(T1) =:

95% confidence interval of the RF of the first test run

KRF(T2) =:

95% confidence interval of the RF of the second test run

9. Biometrical evaluation of the test runs and assessment of the virus-inactivating properties (reduction factor [RF])

The disinfectant is assumed to have caused a sufficient titre reduction if the average RF is at least 4 log10. The results shall not be affected by cytotoxicity, interferences or aftereffects of the disinfectant.

The virus titrations must be conducted such that the virus titre exhibits a 95% confidence interval of ≤0.5 log10. The number of replicates per dilution (e.g. 8, 12 or 16) and the dilution factor in the dilution series (e.g. 3, 5 or 10) used for the titration shall be determined respectively.

10 Test report

The test results are summarized in tabular form and, if necessary, as graphs including the results of the reference substance. The test report shall include the batch number of the disinfectant to be tested, the active ingredients of the disinfectant as well as detailed information about the testing method, the results (determined reduction factors with 95% confidence interval including raw data) and an evaluation of the findings (see item 9).